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JIKKO University/JIKKO Management - English
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JIKKO Management - English

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  • 276 Lessons

Learn how to master JIKKO, the MES system transforming factory operations. This course guides you step by step through production, inventory, quality, and real-time data management. Ideal for operators, team leaders, and managers seeking efficiency, traceability, and full control. Power your operations with smart manufacturing!
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Contents

JIKKO Introduction

Welcome to JIKKO
JIKKO Benefits
What is a MES (Manufacturing Execution System)?
Differences between ERP, Accounting Systems & MES
Can JIKKO integrate with other systems?
Accessing to JIKKO
The 6 JIKKO Interfaces
The 4 JIKKO Sections
Top Manufacturing KPIs (Key Performance Indicator)
Understanding OEE (Overall Equipment Effectiveness)
Understanding OLE (Overall Labor Effectiveness)
Understanding OTD (On Time Delivery)
Understanding Manufacturing Lead Time
Understanding Real Cost
Managing Filters & Search Bars
Real Time Notifications
QR Code Reading
JIKKO Management Home View
General Conclusions - Introduction to JIKKO

JIKKO User Management

Introduction to User Management
2 Types of Licences: JIKKO Management & JIKKO Operator
JIKKO Add-Ons
JIKKO Management Roles
JIKKO Operator Roles
Consulting Licenses Availability
Consulting Add Ons Availiability
Managing Users
Creating Users
Recover Password or Access
Deleting Users
Editing Users
Enabling Analytics Light Dashbobards
General Conclusions - User Management

First Steps of JIKKO Master Data Configuration

Introduction to Master Data Management
SECTION 1: Site Organization
Site Organization - Manufacturing Site
Site Organization - Manufacturing Buildings
Site Organization - Manufacturing Production Lines
Site Organization - Manufacturing Processes
Site Organization - Manufacturing Operations
Site Organization - Manufacturing Work Center Groups
Site Organization - Manufacturing Work Centers
SECTION 2: Site Calendar
Site Calendar - Global Shifts
Site Calendar - Daily Shift Calendar
SECTION 3: Inventory
Inventory - Material Type
Inventory - Material Location
Inventory - Material Buffer
Inventory - Material Category
Inventory - Material Subcategory
General Conclusions - Foundamentals of Master Data Management

Activating JIKKO Inventory

Introduction to JIKKO Inventory
Managing Materials
Creating a Material
Updating a Material
Deleting a Material
Consulting a Material
What Is Batch Management?
Batch Management Options
Material Sync with ERP or Accounting System
Material Massive Upload per Request
General Conclusions - Activating Inventory in JIKKO

Handling Material Movements

Introduction to Operator JIKKO Inventory & Material Movements
JIKKO Operator Inventory Interface
Type of Material Movements
Material Reception
Material Dispatch
Material Transfer
Material Adjustment
Consulting Transaction History
Reporting Problems
General Conclusions - Handling Material Inventory & Movements

Routes & BOM (Bill of Materials) Creation

Introduction to Manufacturing Routes & BOM (Bill Of Materials)
What is a Manufacturing Route?
Create a Route
Routing Definition per Template or Product?
What is a Semifinished Good?
Thinking About One or Multiple Routes?
Enabling Parallel Routes
Add Route Resources
Add Route Restrictions
Editing a Route
Duplicating a Route
What is a Bill of Materials (BOM)?
Creating a BOM
Editing a BOM
Duplicating a BOM
General Conclusions - Routes & BOMs

Continuing JIKKO Master Data Configuration

Introduction to Continuing Master Data Management Configuration
SECTION 4: Cycle Times
Cycle Times - Manufacturing Order Level
Cycle Times - Article Level
Cycle Times - Site Organization Level
SECTION 5: Conversion Factor
Conversion Factor - Manufacturing Order Level
Conversion Factor - Article Level
Conversion Factor - Site Organization Level
SECTION 6: Work Center Status, Categories & Reasons
Work Center Status, Categories & Reasons - Status
Work Center Status, Categories & Reasons - Categories
Work Center Status, Categories & Reasons - Reasons
SECTION 7: Wastage Categories
Wastage Categories - Categories
SECTION 8 - Cost
Cost - Standby Rules
Cost - Work Center Depreciation
Cost - Salaries
Cost - Other Fixed
Cost - Other Variable
How Does JIKKO’s Calculated Cost Relate to COGS?
General Conclusions - Continuing with Master Data Management Configuration

Creating Sales Orders

Introduction to Sales Order
Sales Order Information
Sales Order Status
Creating a Sales Order
Canceling a Sales Order
Editing a Sales Order
Adding Items to a Sales Order
Editing a Sales Order Item
Canceling a Sales Order Item
Creating a Manufacturing Order from a Sales Order Item
Relating a Sales Order Item to an Existent Manufacturing Order
Assigning Existing Inventory to a Sales Order Item
Edit Fields of Multiple Sales Orders
JIKKO Operator Sales Interface
General Conclusions - Sales Order Management

Creating Manufacturing Orders

Introduction to Manufacturing Orders
Manufacturing Orders Information
Manufacturing Orders Status
Creating a Manufacturing Order
Creating Multiple Manufacturing Orders
What is a Grouped Manufacturing Order?
Creating Grouped Manufacturing Orders
Verifying Material Availability
Editing a Manufacturing Order
Creating Multiple Production Batches in a Manufacturing Order
Creating Additional Fields for a Manufacturing Order
Adding Documents in a Manufacturing Order
Linking Other Manufacturing Orders to Current Manufacturing Order
Releasing a Manufacturing Order
Consulting Production Batches
Consulting Wastage Batches
Consulting Existent & Real Shipping Dates
Group to Produce Semifinished Goods Orders
Group to Release Multiple Manufacturing Orders
Edit Fields of Multiple Manufacturing Orders
Add a Document to Multiple Manufacturing Orders
General Conclusions - Manufacturing Order Management

Scheduling Manufacturing Orders

JIKKO Scheduling Introduction
JIKKO Scheduler - Structure y General Features
JIKKO Scheduler - Filters & Views
JIKKO Scheduler - Navigation & Tips
JIKKO Scheduler - Moving Events Mannually
JIKKO Scheduler - Move Production Batch
JIKKO Scheduler - AI Optimizing
JIKKO Scheduler - List View
General Conclusions - JIKKO Scheduler

Scheduling Personnel & Times

Introduction to Personnel & Time
Personnel Scheduling
Personnel Skill Matrix - Work Centers
Personnel Skill Matrix - Other Skills
General Conclusions - Personnel & Time Management

Executing Manufacturing Orders

Introduction to JIKKO Operator Production Interface
Pending Production Overview
Visual Progress Overview
Production Priorities Overview
Reporting Problems
Consulting Documents
Adding Work Centers to the Interface
Understanding Work Center Interface
Initiating a Production Batch
Setting a Work Center Status, Category & Reason
Ending a Production Batch
Dismounting a Production Batch
Receiving a Picking List
Auto Standby in Out Of Shift
Special Case - Partial End
Special Case - Reconciliation Enabled
Special Case - Grouped Production
Special Case - Merged Production
Special Case - Staged Production
Special Case - Split Production Batch Before Starting
Special Case - Article Change
Special Case - Quantities & KPIs Triggered by IoT
General Conclusions - Executing Production in JIKKO Operator

Controlling & Managing Manufacturing Order Traceability

Introduction to Manufacturing Order Traceability
Manufacturing Orders KPIs
Manufacturing Orders Cost Overview
Traceability KPIs
Visual Progress Overview
General Conclusions - Order Traceability

Controlling & Managing Manufacturing Scheduling

Introduction to Manufacturing Scheduling Performance
JIKKO Scheduler List Overview
Priorities Dashboard Overview
General Conclusions - Manufacturing Scheduling Management

Controlling & Managing Inventory Evolution

Introduction to Inventory Management & Control
Inventory Levels & Values
Inventory Alerts
Inventory Movements
General Conclusions - Inventory Management

Controlling & Managing OEE (Overall Equipment Effectiveness) & Performance

Introduction to OEE Management
OEE Performance Overview
Work Center Timeline Overview
Work Center Top Losses
Improvement Recommendations
General Conclusions - OEE Management

Controlling & Managing OLE (Overall Labor Effectivenness) & Personnel Times

Introduction to OLE Management
Operator Efficiency Overview
General Conclusions - OLE Management

Finalizing JIKKO Master Data Management Configuration

Introduction to Master Data Management Finalization
SECTION 9: Order Status & Priorities
Order Status & Priorities - Sales Order
Order Status & Priorities - Manufacturing Orders
Order Status & Priorities - Production Batches
Order Status & Priorities - Manufacturing Orders Hold Categories
Order Status & Priorities - Production Batches Hold Categories
Order Status & Priorities - Manufacturing Orders Priorities
SECTION 10: Targets
Targets - Work Center
Targets - Default Shift
Targets - Daily Shift
Targets - OEE
SECTION 11: Delivery Planning Rules
Delivery Planning Rules - CSD Retroplanning
Delivery Planning Rules - Work Centers Scheduling Order
SECTION 12: Documents
Documents - Work Centers
Documents - Operations
Documents - Manufacturing Orders
Documents - Articles
SECTION 13: Checklists
Checklists - Site Organization
Checklists - Manufactuing Orders
Checklists - Articles
SECTION 14: Quality
Quality - Site Organization Inspections
Quality - Manufacturing Order Inspections
Quality - Article Inspections
Quality - Inventory Inspections
Quality - Inspection Variables
SECTION 15: Quantity Calculations
SECTION 16: General Configurations
General Configurations - JIKKO Management
General Configurations - JIKKO Operator
General Configurations - JIKKO Operator Sales
General Configurations - JIKKO Inventory
SECTION 17: Other Configurations
Other Configurations - Manufacturing Order Custom Fields
Other Configurations - Sales Order Custom Fields
Other Configurations - Customers
Other Configurations - Suppliers
Other Configurations - JIKKO Operator Information Visibility
Other Configurations - Manufacturing Order Automatic Split
SECTION 18: Integrations
Other Configurations - Discounts

Handling Picking Lists to Manufacturing Shopfloor

Introduction to JIKKO Picking List
Receiving a Picking Request
Creating a Picking List
Delivering a Picking List
Receiving a Picking List
Returning Inventory to Warehouse
General Conclusions - Picking Lists

Managing Quality Inspections

Introduction to JIKKO Operator Quality
Quality Inspections - Kanban Overview
Quality Inspections - List Overview
General Conclusions - Quality Inspections

Cockpit Board Management

Introduction to Cockpit Board
Volume Dashboard
Wastage Dashboard
Plant Layout Dashboard
General Conclusions - Cockpit Board Management

Conclusion & Wrapping Up

JIKKO Benefits
Calculating JIKKO ROI (Return Of Investment)
JIKKO Best Practices While Implementing in Shop Floor
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